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Commercial Buildings & Large FacilitiesIndustrial

Energy Audit & Energy Cost Optimization of a Large Commercial Facility

A comprehensive energy audit of a large commercial facility identified high-impact opportunities across chillers, HVAC systems, fans, pumps, and power procurement—delivering significant annual cost savings with a payback of under 17 months.

Energy Audit & Energy Cost Optimization of a Large Commercial Facility
Savings
₹1.61 Crore per year
Annually
Energy
15–20%
Reduction
ROI
16.5 months
Payback Period
Efficiency
20–35%
Improvement

Project Specs

Client
Industry
Commercial Buildings & Large Facilities
Technologies
Energy AuditCommercial BuildingsChiller OptimizationIE5 MotorsHVAC EfficiencyOpen Access PowerCarbon ReductionSustainable Buildings

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01

The Challenge

The commercial facility faced rising energy costs driven by: High electricity tariff (₹19–20 per unit) Continuous operation of water-cooled chillers at sub-optimal efficiency High TDS and hardness in condenser and evaporator water circuits Inefficient fan and blower systems despite EC fan installations Under-optimized cooling tower performance Limited visibility of real-time performance parameters These factors resulted in higher kW/TR, increased maintenance needs, and avoidable energy losses.
02

Our Solution

A detailed energy audit was conducted covering: Electricity consumption distribution and demand charges Chiller plant performance and cooling tower operation HVAC fans, blowers, pumps, and auxiliary equipment Water quality management for heat exchangers Electricity procurement through open access Key solutions included: Open access power procurement to reduce energy tariff Chiller performance optimization through water treatment, descaling, ATCS, and desuperheaters Replacement of EC fans with super-efficient plug fans on IE5 motors Cooling tower performance enhancement and operational best practices Improved monitoring through daily performance tracking
03

The Results

  • Annual energy savings identified: ₹1.61 crore

  • Total investment required: ₹2.21 crore

  • Energy cost reduction: 18.8% (excluding separately billed areas)

  • Simple payback period: 16.5 months

Major contributors to savings:

  • Chiller efficiency improvement (15–20%)

  • Fan and blower upgrades delivering up to 35% energy savings

  • Reduced electricity procurement cost through open access

The audit provided a clear, phased implementation roadmap, enabling immediate savings while planning long-term performance improvements.

📊 RECOMMENDED FIGURES TO ADD (VERY IMPORTANT)

To make the case study more attractive and easy to understand, add these figures:

Figure 1 – Energy Consumption Distribution

  • Pie chart

  • Chillers, HVAC fans, auxiliaries, lifts, others
    ➡️ Instantly shows where energy is consumed most

Figure 2 – Annual Energy Cost Breakdown

  • Pie or bar chart
    ➡️ Helps management visualize cost drivers

Figure 3 – Identified Energy Saving Opportunities

  • Bar chart showing savings (₹/year) by project
    ➡️ High impact for decision-makers

Figure 4 – Chiller Performance Improvement

  • Before vs After comparison (kW/TR)
    ➡️ Makes technical improvement easy to understand

Figure 5 – Fan & Blower Efficiency Upgrade

  • Old EC fans vs IE5 super-efficient blower illustration
    ➡️ Explains why replacement makes sense

Figure 6 – Investment vs Payback Matrix

  • Scatter or bubble chart
    ➡️ Clearly highlights fast-payback projects

✅ FINAL NOTES

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